HVAC & Airflow

VAV Box Sizing Calculator

VAV box size, minimum flow and reheat.

Enter your values

Enter the design airflow in CFM.

Enter the minimum flow in %.

Enter the reheat temperature rise in °F.

Results update instantly as you type — no submit needed. Your values are remembered on this device, and the shareable link reopens the calculator with exactly these numbers.

Results
Inlet velocity target
2000 FPM
Calculated inlet
9.1 in
Select box size
10 in
Minimum airflow
270 CFM
Reheat coil load
7,290 BTU/h

Quick answer

VAV boxes are selected by inlet size for the design airflow, with a minimum flow setting usually 20-30% of maximum.

inlet size from CFM at 2000 FPM inlet velocity

At a glance

What it doesVAV box size, minimum flow and reheat.
CategoryHVAC & Airflow
Inputs neededDesign airflow, Minimum flow, Reheat temperature rise
Main outputInlet velocity target
Formulainlet size from CFM at 2000 FPM inlet velocity
CostFree — no sign-up, no download

How to use the VAV Box Sizing Calculator

  1. 1Enter the zone's design cooling airflow.
  2. 2Set the minimum flow — usually 20-30%, or the ventilation requirement, whichever is higher.
  3. 3Size the reheat coil at the minimum flow, not the maximum.

Inputs explained

Design airflow(CFM)
Enter the design airflow in CFM.
Minimum flow(%)
Enter the minimum flow in %.
Reheat temperature rise(°F)
Enter the reheat temperature rise in °F.

Worked example

Using the values the calculator loads with:

Inputs

  • Design airflow900 CFM
  • Minimum flow30 %
  • Reheat temperature rise25 °F

Results

  • Inlet velocity target2000 FPM
  • Calculated inlet9.1 in
  • Select box size10 in
  • Minimum airflow270 CFM
  • Reheat coil load7,290 BTU/h

Frequently asked questions

Why size reheat at minimum?

Reheat only runs when the box is at minimum flow, so that is the design condition.

Fan-powered boxes?

Series boxes give constant air motion; parallel boxes only run the fan in heating.

What do I need to enter into the VAV Box Sizing Calculator?

Just 3 values: design airflow, minimum flow, reheat temperature rise. Every field starts with a realistic example, so you can change one number at a time and watch the result update instantly.

How does the VAV Box Sizing Calculator work out the answer?

VAV boxes are selected by inlet size for the design airflow, with a minimum flow setting usually 20-30% of maximum. It applies the formula inlet size from CFM at 2000 FPM inlet velocity and shows the working so you can check each step by hand.

Is the VAV Box Sizing Calculator free, and do I need an account?

It is completely free with no sign-up, no download and no usage limit. Everything is calculated in your browser, so the numbers you type never leave your device.

Results are estimates for general information. For medical, legal, structural or financial decisions, confirm with a qualified professional.